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Proximity Inductive Transducers

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This type of transducer is used for finding the linear displacement in terms of voltage or other digital parameters. Another transducer for finding the linear displacement is the Linear Motion Variable Inductance Transducer.

There are mainly two types of proximity inductance transducers. They are

Mutual Inductance Type Proximity Transducer

This transducer consists of a primary and secondary coil. The constructional diagram of the transducer is shown below.

Proximity Inductive Transducers

Proximity Inductive Transducers

Working

An ac source is given to the primary. This ac source excites the primary and a flux is produced. This flux is linked to the secondary coil and thus a voltage ‘V’ is induced. If the mutual inductance between the primary and secondary windings is represented by ‘M’ (Hertz) and the frequency of ac excitation is represented by ‘w’, then the voltage ‘V’ developed in secondary coil can be written as V = MwIp.
Ip – The current due to excitation in primary (Amperes).

As shown in the figure, a ferromagnetic displacement plate is placed very near to the windings. The current in the primary coil produces a magnetic flux that links with the secondary coil through the displacement plate. Thus, the movement of the ferromagnetic plate to the right causes a greater value of flux linkage between the two terminals. This in turn causes an increase in the resulting output voltage across the secondary terminal with a value of (T1-T2). This output is given to the input of the CRO or a recorder and the amount of displacement can be known in terms of voltage. A

Advantages

1. The device is small when compared to other transducers.

2. Wear and tear is minimized as there is no physical contact between the target and coil configuration.

3. The output value will be accurate for small displacements as there is a linear relation between the output voltage and linear displacement.

4. There will not be any external effects by contamination.

5. The device works accurately even at higher temperatures up to 400 degree Celsius.

Disadvantages

1. The accuracy decreases when it comes to the measure of large displacement. This is because the linear relation between voltage and displacement is less at higher ranges.

2. The external magnetic field may cause harm to the ferromagnetic material.

Variable Reluctance Type Proximity Transducers

This device can be set up in two ways. Both the diagrams are shown below.

Variable Reluctance Type Proximity Transducers

Variable Reluctance Type Proximity Transducers

Working

The device consists of a coil that is wound on a core made up of ferromagnetic material. The displacement is given to the core through a target that makes an upward and downward movement according to the displacement produced. It does not touch the core of the coil and a smaller air gap is made between them.
When the target moves closer to the coil due to the displacement, the air gap becomes less causing the reluctance of the magnetic field to reduce and thus the coil inductance to increase. The value of inductance keeps on varying according to the variation in target movement. A CRO or a recorder takes these values and displays it to the user.

In the right side figure shown above, an E-type core is used for finding the displacement. The target is also pivoted at the central limb of the core. Thus, a single coil is divided into two turns and the end of each coil works as the arms of an inductance bridge.

As the displacement value changes, an output signal is produced. This is given to a CRO after amplification.

The biggest advantage of this device is that it shows a linear relationship between the output and the displacement.

 

 

 

Linear Potentiometer Transducer

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A linear potentiometer transducer consists of a potentiometer, which is short circuited by a slider. The other end of the slider is connected to a slider arm. The force summing device on the slider arm causes linear displacement of the slider causing the short circuit of a certain portion of the resistance in the potentiometer. Let the whole resistance positions on the potentiometer be ABC. Let the resistance position caused by the slider movement be BC. As the movement of the slider moves further to the right, the amount of resistance increases. This increase in resistance value can be noted according to the corresponding change in the linear displacement of the slider. The change in resistance can be calculated with the help of a Wheatstone bridge.

Another easy method than calculating the resistance with the help of a bridge connection is to connect a constant current source in series with the potentiometer. Thus a voltage will be developed. This voltage can be measured and hence the resistance, R = V/I.

Linear Potentiometer Transducer
Linear Potentiometer Transducer

Some of the most commonly used potentiometers for this purpose and their basic working is explained below.

1. Wire-Wound Potentiometer – The most commonly used resistance elements in this potentiometer are nickel, chromium or nickel copper. As these materials have a very low temperature coefficient of resistance, they can be used to handle large currents and also can be used up to 5 Hertz. They are also very cost effective. The winding of the resistance wire will depend on the different types of resistance changes due to the slider motion like linear, arithmetic, logarithmic and so on.

2. Cermet Potentiometer – This potentiometer is made from a material called Cermet which is made by mixing a paste of precious metal particles and a ceramic. Some of the most common mixtures used are palladium silver glass and palladium oxide glass. This device is used mostly for ac purposes as it has a low temperature coefficient of resistance and huge power ratings at high temperatures. Out of the lot, this device is mostly used as it is cost-effective.

3. Hot-Moulded Carbon Potentiometers – As the name implies, it is made by depositing a thin film of carbon and a thermosetting plastic binder. This device is mostly used for alternating current (ac) purposes.

4. Carbon Film Potentiometers – This potentiometer is made by coating a thin layer of carbon film on a non-conductive base. The temperature coefficient of resistance of this device is 1000 x 10-6 ohms/degree Celsius.

5. Thin Metal Film Potentiometer – This device is in the form of a thin vapour deposited layer of metal on glass or ceramic base. This is also used for ac applications.

Advantages

  • Cost-effective
  • Simple design and simple working
  • Can be used for measuring even large displacements.
  • The device produces a large output and hence can be used for control purposes without further amplification steps. Thus the whole operation is bounded to a single device.
  • Can produce a high electrical efficiency.
  • All devices other than wire-wound potentiometer can be used for a large frequency range.
  • Except wire wound, all other potentiometers can provide excellent resolutions.

Disadvantages

  • A huge force may be required for the slider movement.
  • Can produce unwanted noise due to alignment problems, wear and tear of the sliding contact. This may also affect the total life of the device.