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Yearly Archives: 2011

Alphatron Vacuum Gauge

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Alphatron is a type of cold cathode ionization gauge and can also be considered as a radioactive ionization gauge. As the cold cathode and hot cathode types earlier explained, are composition dependent, the transfer characteristics may be obtained relative to air for different gases and the system can be used as a leak detector.

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The device uses alpha particles in order to ionize the gas in the vacuum chamber. The number of ions formed in the chamber is directly proportional to the gas pressure, if the chamber dimensions are shorter than the range of alpha particles. The figure below shows the schematic diagram of an alphatron.

Alphatron Vacuum Gauge

Alphatron Vacuum Gauge

The ions produced by the alpha particles are collected by the collector electrode and a current between 10-13 and 10-9 Amperes will flow though the resistor R. The output voltage e0 is measured using a high input impedance output meter. The device has a range between 103 to 10-3 Torr.

Quartz Reference Vacuum Gauge

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A quartz reference gauge is a device used to measure vacuum. The working principle is pretty much same to that of a bourdon tube. Here, 2 bourdon tubes are used and a formed into a helix. When a pressure difference between the two occurs, the setup begins to rotate. This rotational deflection is picked up using an optical circuit as show in the figure below.

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Quartz Reference Vacuum Gauge
                                     Quartz Reference Vacuum Gauge

The reason for using quartz is that it has good spring characteristics and if the unit is kept at a constant temperature environment, the angular deflection per unit pressure is repeatable. The main disadvantage with the device is that it cannot be used as a vacuum gauge in gases with fluorine content as this erodes quartz.

The rotational deflection is connected into an electronic signal, after it passes through the optical circuit. This electronic circuit is further amplified and then the output is annulled using a servo-control system. The corresponding output is displayed by analogue techniques or counted digitally, which can be directly in pressure units. With a tachogenerator on the servomotor shaft a damping adjustment facility can be provided, if necessary. The device is known to have a resolution of 1 milliTorr for 100 milliTorr full scale reading.

Thermocouple Vacuum Gauge

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The working of a thermocouple type vacuum gauge is very similar to that of a pirani gauge. The only difference is that the hot wire temperature is measured directly with a thermocouple which is attached to a wire. For different pressures, the temperature is measured by the fine-wire thermocouple, the hating current being initially fixed by the resistance as shown in the figure. This device is usually used for comparison purposes. The sensitivity of such an instrument depends on the pressure and the wire current.

Thermocouple Type Vacuum Gauge
                        Thermocouple Type Vacuum Gauge

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The figure below shows the working of thermocouple gauges for comparison purposes. Two sets of thermocouples are used to measure temperatures of heater wires in the two chambers and oppose each other. When there is a difference in pressures, there occurs an unbalance which is measured by a potentiometer circuit. Instead of a single thermocouple per wire, a thermopile is often chosen to increase sensitivity. The thermocouple gauge is also composition dependent and needs empirical calibration for the high vacuum range.

Vacuum Comparison by Thermocouple Gauges
                   Vacuum Comparison by Thermocouple Gauges

Pirani Gauge

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A basic pirani gauge consists of a fine wire of tungsten or platinum of about 0.002 cm in diameter. This wire is mounted in a tube and then connected to the system whose vacuum is to be measured. The temperature range is around (7-400) degree Celsius and the heating current is between (10-100) mA.  A bridge circuit is also used for greater accuracy. The pirani gauge is connected as one arm of the bridge circuit. The figure is shown below. Vacuum measurement is usually taken in three ways.

  • When the pressure changes, there will be a change in current. For this, the voltage V has to be kept constant.
  • The resistance R2 of the gauge is measured, by keeping the gauge current constant.
  • The null balance of the bridge circuit is maintained by adjusting the voltage or current. This change is made with the help of a potentiometer and the change brought will be a measure of the pressure produced.

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Pirani Gauge
Pirani Gauge

An additional reference gauge can also be used in the adjacent arm of another pirani gauge, in the bridge circuit. The additional gauge is evacuated and sealed, which helps in the compensaton for variation in ambient temperature. For commercial use, the range of the instrument can be extended from 10-3 Torr to 1 Torr.

McLeod Gauge

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McLeod Gauge is a vacuum gauge that uses the same principle as that of a manometer. By using the pressure dividing technique, its range can be extended from a value of 10-4 Torr. The basic principle is called the multiple compression technique. It is shown in the figures below. If there are two bulbs A and B connected with the McLeod and test gauges through capillary tubings, the pressure on the right hand side of the test gauge is very small and the capillary connection between T and bulb B very long, then the flow law can be written as

V.dp2/dt = K.(p1-p2)

V- Volume of the bulb

dp2/dt – Pressure Gradient in time between the two elements

K – Flow conductance in the capillary.

As p2 is very small when compared to p1, the flow rate remains practically constant and is proportional to the pressure. This forms the basis of the calibration.

There are many variations of the McLeod Gauge. The basic construction is shown in the figure below.

McLeod Gauge
                                            McLeod Gauge

Working

The gauge is used to compress a small quantity of low pressure gas to produce a readable large pressure. Bulb B of the gauge is attached to capillary aa’. The mercury level in the gauge is lowered up to l1 by lowering the reservoir, thereby allowing a little process fluid to enter B. By raising the reservoir, the gas is now compressed in the capillary aa’ till mercury rises to the zero mark in the side tube and capillary bb’. The capillary bb’ is required to avoid any error due to capillary.

The McLeod gauge is independent of gas composition. If, however, the gas contains condensable material and during compression it condenses, the reading of the gauge is faulty. The gauge is not capable of continuous reading and the scale is of square law type. For linearizing the scale at comparatively higher pressures, a second volume is introduced as shown in the figure below, where the scale shown is linear.

McLeod Gauge For Linear Scale
                             McLeod Gauge For Linear Scale

Vacuum Gauge

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For pressure measurement below atmosphere or vacuum, different gauges are available. Manometers and bell gauges can go up to 0.1 Torr. Diaphragm gauges are usable up to a pressure of 10-3 Torr. For pressure below this value, electrical gauges like Pirani or Ionization Gauges are used. Vacuum measurement is broadly classified into Mechanical Type, Thermal Type, Ionization Type, and Radiation Vacuum Gauge.

Thermal Types

The heat conductivity of gases is independent of its pressure, at normal pressure. But, heat conductivity starts falling as the pressure is lowered t 10 Torr and below. The reason behind this is less collision between gas molecules within the wall and also their small number in a specific volume. The energy is carried to the walls of the container due to this collision. Thus, lesser number of molecules will be available to take the heat away from the source.

At low pressures, the heat loss that occurs from a hot wire mounted in a glass or metal tube is due to the following factors.

  • Convection
  • Conduction through the lead mines
  • Radiation
  • Conduction in the gas

Out of these, convection is comparatively negligible. A new clear wire has a small surface emissivity and is god for producing high temperature at low gas pressures. Due to oxidation and carbonization, the surface tends to deteriorate. This causes error of the device at low pressure ranges.

Optical Pressure Sensor

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Optical type pressure measurement is receiving considerable attention in recent years where the movement of a diaphragm, a bellows element or such other primary sensors are detected by optical means. The principle is nothing new, but the technique of adaptation in commercialization is varied in nature. A typical case with a diaphragm and a vane attached to it that covers and uncovers an irradiated photo diode with changing pressure is shown in the figure below.

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Optical Type Pressure Sensor                                      Optical Type Pressure Sensor

The circuit diagram shows that if any instant uncovering area of the photo diode is Am, and that of reference one is Ar, with other notations shown in the figure, the ratiometric output would be

Vf/VR = G(Am/Ar – a)

G – Span adjusted

a – Zero adjustment co-efficient

Calibration may be made directly in pressure. The ratiometric technique is often preferred for avoiding drift error in electronic components as they are likely to be equally affected and cancelled. The vane movement or the diaphragm movement is kept small for negligible hysteresis and good precision. Diode signals have non-linearities which may also vary from unit to unit. The non-linearities are often linearised using look up table in programmable read only memories during A/D conversion process. The range may be adjusted from (0-400)MPa with an accuracy of 0.1 percent scan. Temperature, though compensated, affects measurement to a certain extent which, in zero scale may be compensated by auto-zeroing facility.

This system is often used as a null detecting one in a force balance type pressure measurement, where the servo-system brings the sensor to the zero balance point.

Strain Gauge Pressure Sensor

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Resistance Strain Gauges can be used as a secondary element in pressure measurement. They can be joined together with bellows and diaphragms to effectively measure pressure. The figures below show the scheme of a differential pressure measurement.

For basics of strain gauge click here:  Strain Gauges

The figure below shows the arrangement of strain gauges that are mounted on a cantilever spring which is operated by a pair of opposing bellow elements. The cantilever is properly chosen in dimension for compensation in the change in the Young’s modulus due to temperature changes.

Pressure Measurement With Strain Gauge on Bellows
Pressure Measurement With Strain Gauge on Bellows

The figure below shows an arrangement if strain gauges on to a flat diaphragm. Usually four gauges are   mounted as shown and they are connected in a bridge circuit as shown in the figure. Radial and tangential stresses are developed in the diaphragm gauges complicating the measurement of true pressure.

Pressure Measurement With Strain Gauges on Diaphragm
            Pressure Measurement With Strain Gauges on Diaphragm

In recent years miniaturization is effected where the discrete gauges are replaced by a rosette which is available in various sizes. The rosettes may be configured such that the radial strains at the edge of the diaphragm and tangential strain near the centre are easily picked up while the solder points/tabs are located in a low strain region.

Unbounded strain gauges can also be adopted for measuring strain and in consequence pressure with a diaphragm. A simple schematic of such a pressure measurement is shown in the figure below. Emperical calibration for all the above cases is always preferred.

Pressure Measurement Using Unbonded Strain Gauges
Pressure Measurement Using Unbonded Strain Gauges

Capacitance Transducer

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Capacitance Transducer

A capacitance pressure transducer is based on the fact that dielectric constants of liquids, solids and gases change under pressure. The figure below shows an arrangement of a cylindrical capacitor that can withstand large pressure. As the change in dielectric constant is quite small (only about ½ percent change for a pressure change of about 10 MPa), it is usable only at large change in pressure. Besides, the capacitance-pressure relation is non-linear and is affected by temperature variation. The measurement of this capacitance is done by a resonance circuit. The schematic is shown below. The oscillogram giving the variation of the output voltage with capacitance is also shown below.

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Pressure Measurement by Change in Dielectric Constant Using Resonance Circuit
Pressure Measurement by Change in Dielectric Constant Using Resonance Circuit

Capacitive Transducer

A basic capacitive transducer has already been explained (Refer: Capacitive Transducers). It consists of a pair of parallel plates with the middle plate moving with pressure and producing a differential capacitor system. The figure below shows a pressure gauge of this type. Spherical depression of the glass plate is less than 0.0025 centimetres. When a differential pressure exists, the thin steel diaphragm moves towards the low pressure side and the output voltage e0 measured as the difference of voltage e1 and e2 across the two capacitors formed with this movable plate is given by the equation

e0 = e1-e2 = Ex/d

x – Displacement of the diaphragm

d – Diameter

Capacitive Pressure Transducer
                                Capacitive Pressure Transducer

Such transducers are frequently used in pressure transmitter.

Fibre-Optic Pressure Sensor

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As fibre-optic type pressure measurement is versatile in many applications fields, it is gradually becoming popular. Its adaptability in bio-medical area has also been confirmed in which case, it can be used to monitor pressure in the human circulatory system. The basic diagram of the system is shown below.

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Fibre Optic Type Pressure Measurement System
                                      Fibre Optic Type Pressure Measurement System

There are two optical fibre bundles called guides – input and output – arranged as shown in the end view, giving the proper perspective. Chopped light from source is focused on to input guide, which on emergence is reflected from a flexible membrane. The membrane may be made of aluminized plastic formed as a film. With pressures, P1 and P2 equal, the position of the membrane with respect to the input guide is so kept that 50% of the reflected light falls on the surrounding annular output guide. With P2 greater than P1, the membrane becomes convex towards the guides and more light falls on the output guide, while with P1 less than P2, the reverse occurs. A detector set at the other end of the output guide correspondingly receives varied amount of light with changing pressure. The detector can be calibrated for pressure.